Our Process

From Farm to Table โ€“ A Fully Integrated Process

Complete control over every step means uncompromising quality in every egg product we deliver worldwide.

At CookADoo, we don't just process eggs โ€“ we control the entire journey from the feed our hens eat to the finished products on your shelves. Our vertically integrated approach ensures consistent quality, full traceability, and sustainable practices at every stage.

Our Process Journey

Vertically Integrated Supply Chain

Follow the journey from raw materials to finished products through our 9-stage integrated process.

Raw Materials
01
๐ŸŒพ
Stage 01

Raw Materials

Premium Ingredients for Superior Nutrition

We source only the finest natural ingredients for our feed formulations โ€“ corn, soybean meal, vitamins, and minerals. Every raw material is tested for quality and safety before entering our facilities. Our antibiotic and pesticide-free commitment starts here, ensuring clean nutrition that translates to healthier eggs.

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Pesticide-Free
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Lab Tested
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Premium Quality
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Traceable Source
Feed Mill
02
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Stage 02

Feed Mill

Precision-Crafted Nutrition for Optimal Health

Our state-of-the-art feed mills blend ingredients using scientifically formulated recipes tailored to each production stage. Temperature-controlled processing preserves nutritional integrity while our quality labs test every batch for consistency. The result: balanced nutrition that enhances egg quality and hen welfare.

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Automated Mixing
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Quality Testing
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Temperature Controlled
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Batch Tracking
Chicks
03
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Stage 03

Chicks

Healthy Start, Exceptional Results

We partner with certified hatcheries to source premium chicks, ensuring genetic quality and health from day one. Each chick receives vaccinations and health screenings before joining our flocks. Our controlled environment nurtures strong, healthy birds that will produce superior eggs throughout their productive lives.

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Health Screened
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Vaccinated
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Certified Sources
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Climate Controlled
Farms
04
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Stage 04

Farms

Free-Range Excellence with Modern Care

Our farms combine traditional free-range practices with cutting-edge technology. Hens roam freely in spacious, clean environments while automated systems monitor air quality, temperature, and health indicators. Regular veterinary care and stress-free conditions ensure happy hens and consistently excellent eggs.

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Free-Range
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Smart Monitoring
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Vet Care
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Stress-Free
Selection Center
05
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Stage 05

Selection Center

Quality Grading for Perfect Standards

Every egg passes through our advanced selection centers where automated systems grade by size, weight, and quality. Visual and candling inspections identify and remove any imperfect eggs. Only Grade A eggs continue to the next stage, ensuring customers receive consistently premium products.

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Auto Grading
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Visual Inspection
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Size Sorting
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Quality Control
Egg Packaging
06
๐Ÿ“ฆ
Stage 06

Egg Packaging

Fresh Protection for Extended Shelf Life

Our packaging facilities use modified atmosphere technology and temperature-controlled environments to maximize freshness. Each package is date-coded and batch-tracked for complete traceability. Proper packaging preserves quality from our facility to your customers.

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Date Coded
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Batch Tracked
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Temperature Control
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Protected
Egg Processing
07
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Stage 07

Egg Processing

Advanced Technology Meets Food Safety

Our processing facilities transform fresh eggs into liquid products using pasteurization and separation technologies. Robust protocols and continuous monitoring ensure food safety while preserving nutritional value. Every batch is laboratory tested before release, guaranteeing consistent quality and safety.

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Pasteurized
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Lab Tested
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Food Safe
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Monitored
Liquid Egg Products
08
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Stage 08

Liquid Egg Products

Versatile Solutions for Food Service Excellence

From whole liquid eggs to separated whites and yolks, our liquid products offer convenience without compromising quality. Available in various packaging formats for food service and industrial applications. Extended shelf life and consistent performance make these products ideal for professional kitchens worldwide.

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Extended Shelf Life
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Versatile
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Professional Grade
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Ready to Use
Dry Egg Products
09
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Stage 09

Dry Egg Products

Shelf-Stable Excellence for Global Distribution

Our spray-drying technology creates powdered egg products with exceptional shelf stability and nutritional retention. Perfect for baking applications, protein supplements, and processed foods. Compact packaging enables efficient global shipping while maintaining product integrity for months without refrigeration.

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Long Shelf Life
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Nutrition Retained
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Global Shipping
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Compact
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Journey Complete
From Farm to Table Excellence

What Vertical Integration Means for You

Vertical integration means CookADoo owns and operates every stage of the egg production process โ€“ from feed manufacturing to final packaging. This comprehensive control delivers three critical advantages:

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Complete Quality Control

Every step meets our exacting standards, eliminating third-party variables that could compromise product integrity.

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Full Traceability

We can trace every egg product back to its source farm, feed batch, and production date, ensuring transparency and accountability.

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Sustainable Excellence

Our integrated approach optimizes resource use, reduces waste, and maintains consistent environmental standards across all operations.

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